01
Bottle feeding table
A rotary table receives manually placed bottles and feeds them automatically into the line.
Liquid Filling Machine
An integrated bottle filling line for oil-water emulsions. Dual-head gear-pump filling and servo capping connect bottle feeding, round-bottle labelling, inkjet coding and collection in one production process.
CONTACT USDual-head filling and capping for emulsions.
Proposal F20261010-2A is designed for an emulsion made by mixing oil and water. Bottles enter from a rotary feeding table and divide into two lanes before reaching the integrated filling and capping unit.
Two gear-pump filling heads dispense the product. A vibrating bowl sorts and feeds the caps, and two servo-driven capping heads close the bottles. The discharge then merges into a single lane for round-bottle positioning labelling, small-character inkjet coding and collection.
Dual-head nitrogen flushing can be added as a customer-selected option. This option requires a nitrogen cylinder supplied by the customer.
The line photograph shows COTECH filling equipment. The engineering drawing below defines the proposed arrangement for this emulsion project; final dimensions and appearance may differ from the drawing.
COTECH / LIQUID FILLING LINEFeatures
- Integrated dual-head filling and capping unit
- Dual-head gear-pump filling
- Dual-head servo capping
- Touchscreen controls
- Rotary bottle feeding with two-lane infeed
- Vibrating bowl for cap sorting and feeding
- Single-lane discharge to downstream equipment
- Round-bottle positioning labelling
- Small-character inkjet coding
- Optional dual-head nitrogen flushing
Services
- Product, bottle and cap sample review
- Equipment layout planning around your factory space
- Installation and commissioning support
- Operator training and touchscreen operation guidance
- Spare parts and maintenance support
- Technical support for your filling line
LINE CONFIGURATION / F20261010-2A
From bottle feeding to collection.
An integrated emulsion filling line with dual-head filling and capping, followed by round-bottle labelling, inkjet coding and collection.
02
Dual-head gear-pump filling
Two infeed lanes deliver bottles to the indexing plate for filling through two gear-pump heads.
03Optional
Nitrogen flushing
A dual-head nitrogen mechanism can be fitted. The customer supplies the nitrogen cylinder.
04
Cap sorting & feeding
A vibrating bowl sorts the caps and supplies them to the capping unit.
05
Dual-head servo capping
Two servo-driven heads cap bottles within the integrated filling and capping machine.
06
Single-lane conveying
The bottle discharge mechanism merges the two lanes for downstream handling.
07
Round-bottle labelling
A positioning labeller applies labels to round bottles.
08
Inkjet coding
A small-character inkjet coder is included in the proposed equipment layout.
09
Bottle collection table
Finished bottles arrive at the collection worktable for manual collection.
Product-contact materials
Specified for the oil-water emulsion in this proposal.
- 304 Stainless Steel
- Gear pumps, transfer pump, product tank, valves and filling heads
- PEEK
- Gear-pump gears
- EPDM
- Flexible hoses
- PTFE
- Valve sealing components
Power & Utilities
Electrical supply: 230 V / 50 Hz, as specified in the customer proposal.
Nitrogen flushing: optional dual-head mechanism, with a customer-supplied nitrogen cylinder.
Control: touchscreen operation for the filling and capping equipment and downstream labelling unit.
Layout: final dimensions and appearance may differ from the drawing. Please share any factory space restrictions before the equipment design is finalised.
ENGINEERING LAYOUT / F20261010-2A
A connected production process.
Two filling lanes feed the integrated filling and capping unit, then merge into one lane for the downstream equipment.
- 01
Load the feeding table
Place bottles manually on the rotary feeding table.
- 02
Automatic bottle feeding
Feed bottles from the rotary table into the conveyor.
- 03
Divide into two lanes
Guide bottles into two lanes and onto the indexing plate.
- 04
Gear-pump filling
Fill the emulsion using the dual-head gear-pump system.
- 05
Nitrogen flushingOptional
Flush through the optional dual-head nitrogen mechanism.
- 06
Sort and feed caps
The vibrating bowl sorts caps and feeds them to the capping station.
- 07
Servo capping
Close the bottles with the dual-head servo capping mechanism.
- 08
Merge into one lane
Discharge bottles onto the single-lane downstream conveyor.
- 09
Positioning labelling
Apply labels with the round-bottle positioning labeller.
- 10
Inkjet coding
Code bottles with the small-character inkjet coder shown in the equipment layout.
- 11
Collect finished bottles
Receive bottles at the collection worktable, then collect them manually.
PACKAGING KNOWLEDGE
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